Carbon by Design

Carbon by Design repeatedly delivers the "best value" solution in Unmanned Manufacturing. Our proven low cost production capability for manufacturing UAS systems is the result of more UAS airframe production than any other small company operating today. By employing a process driven approach to the development of safety critical items, design allowables, payload flexibility and unit production cost, our team has the experience to deliver the results your program demands in less time than you've budgeted. We bring the experience and skills typically found at large primes but with the agility and low overhead operations of a small company. Our engineers, managers, and executives have worked on almost every UAV program of significance in the last 15 years.

Products and Services

Thermal Protection - Ablatives & Corking
Specialized teams on-site utilize mission-specific facilities to prepare and install ablative materials to composite and metallic structures. Assemblies can be delivered raw or coated with a selection or anti-static or conductive coatings.

We have extensive capabilities in the formation of DC 93-104 sheets and injected assemblies using an internally developed injection molding process which is a cost effective alternative to conventional approaches.

Typical ablative applications include:

• Injection Molding of Complex Shapes Using Dow Corning DC 93-104
• RF Conduits and Antenna Mounts
• Aerodynamic and Primary Structures

Manufacturing Processes

Tool design, manufacturing, carbon assembly, layup, assembly, cutting, heat treating, kitting, packaging.