Star Plastic Design

Star Plastic Design is a family owned full service custom thermoformed plastic packaging company. We have been solving packaging problems for over 40 years. Our team is passionate about providing our expertise in developing high performance packaging solutions to achieve better functionality, protection, and safety. We also take pride in designing great aesthetically pleasing packaging to make your products stand out and shine on the retail shelf.

Products and Services

We are an ISO-9001:2015 certified manufacturer and have been a packaging problem solver in designing, tooling, prototyping, and manufacturing custom thermoformed products. Our distinct capabilities include forming parts as large as the size of 30'' to 40''with up to 6'' depth. We are also unique in producing a wide variety of materials including flocked, metalized material, PET, PLA, PE, PVC, PS and ABS in thicknesses from 7 mill to 70 mill in any color or texture to add performance and elegance to your packaging.

Manufacturing Processes

Star Plastic Design offers in-house tooling, design, prototype development, and thermoformed manufacturing to diverse markets. Our tooling specialists and highly trained staff have earned a great industry reputation. Using the latest CAD/CAM design software, CNC milling machines and 12 diverse thermoforming machines we expertly and effectively exceed your most challenging visual packaging requirements.